Tuesday, January 22, 2013

Application Trend Update: Application types, droplet size and nozzles

Technology continually changes the way chemicals are applied to crops. Decreasing spray drift and increasing application effectiveness are two important goals when making spray application decisions. The type of application and the chemical being used will determine which type of nozzle to use and which droplet size will be needed.

According to Tom Reed, regional manager from TeeJet, the trend in spraying is moving towards using larger droplets to decrease the amount of drift. In reality, it is much easier to control droplets in the medium to extremely coarse ranges.



Soil Incorporated Applications
Looking at soil-incorporated applications, larger droplets are more desirable. In this type of application, larger droplets are used since they will reduce drift potential. Beyond this, coverage is less of a concern because soil moisture or tillage will distribute the output. Since the full cone nozzle generally produces larger droplets, it is a good nozzle tip to use for soil-incorporated applications.

Pre-Emergence Applications
Much like soil-incorporated applications, larger droplets will provide sufficient coverage with pre-emergence applications. Flood nozzles create large droplets and work well for pre-emergence applications.

Post-Emergence Contact Applications
Moving along, post-emergence contact applications require complete coverage of the plants to ensure application effectiveness. In this application type, the chemical is only active at the site of contact. The twin orifice nozzle tip is often associated with this application because the two directions of the output combined with the smaller droplets improves coverage and penetration of the canopy. The hollow cone nozzle is also equipped to handle post-emergence contact applications. It is designed to produce smaller droplets ensuring better coverage.

Post-Emergence Systemic Applications
On the other hand, in post-emergence systemic applications complete coverage is not essential for application effectiveness since the chemical will translocate throughout the plant. In this instance, it is not necessary to use smaller droplets. In many systemic applications, due to the chemicals used, drift can cause a great deal of damage, so air induction nozzle tips or extended range flat-fans are recommended due to their larger droplet outputs. 

After sorting through the types of applications and determining the type to be used, it is also essential to factor in the spraying process that will be used. Broadcast spraying varies a great deal from banded or direct spraying and requires different types of nozzles.

Band Spraying
In band spraying, only a certain portion of the land will receive the chemical application leaving untouched areas. This type of application requires the spray nozzles to produce a uniform amount of spray over the entire sprayed area, or band. In this case, even-flow fans are more desirable for their ability to produce the uniform spray pattern. Hollow cones and twin even-flat fans are also appropriate choices for band or direct spraying applications depending on the type of application that will be applied. The nozzle tips do not require overlap to produce a uniform spray output making them useful for applying pesticides to specific areas.

Because of the different spray patterns produced by even flat-fans, it is essential not to confuse the even flat-fan tips with other flat-fan nozzles which are primarily used for broadcast applications.

Broadcast Spraying
To achieve uniform distribution in broadcast applications, overlap the outer edges of individual spray patterns. The recommended amount of overlap will depend on the nozzle tip design. For many broadcast applications, using a full cone nozzle or a flood nozzle will produce the desired results. Additionally, consider the special feature nozzle tips such as the extended range or the drift reducing nozzles for their ability to produce complete coverage during broadcast spraying.

It is important to evaluate the application goals and make changes accordingly. Customizing your application with the best nozzle to use and the recommended droplet size will cut down on spray drift and increase your application efficiency. 

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